U-line 2175WCC User Manual download pdf (Page 17)

Overlay Frame 15

Prepare The New Overlay Panel

IMPORTANTIMPORTANT

The overlay door panel must not weigh more than 20 lbs.

The thickness of the door panel must be 3/4”

1. Place a towel, or similar, soft non-marking material out on a flat

clean surface. Be sure the material is large enough to have the

wood panel not touch the hard mating surface.

2. Lay the wood panel out with the front side of the wood facing

down.

3. Cut the foam tape in to four pieces, two pieces the width of the

overlay and two pieces the height of the overlay.

4. Remove adhesive protection strip from one piece of the cut

foam and align the edge of the foam tape to the inside edge of

the overlay as shown, adhering the foam tape to the overlay. See

Below

5. Trim each piece of tape immediately after applying it to the

overlay. Do not allow any overlapping of the foam tape. Damage

to the overlay can occur is the foam tape is not trimmed

correctly.

6. If required, attach any optional cabinet hardware to the wood

panel at this time. If an optional cabinet handle is installed, make

sure the mounting screw heads are below (countersunk) the

back surface of the overlay.

Note: After attaching the optional cabinet hardware, additional

supports may be needed to keep panel flat for next steps.

Attaching the overlay panel

1. Remove the top hinge pivot pin with a Phillips screwdriver and

lift the door off bottom hinge pin. Be careful not to lose the

door closer insert sets. Save pivot pin for use later. See figure

in next column.

2. Carefully lay the door over the wood panel, making sure door is

oriented correctly (top of door with top of wood overlay).

3. Pull door gasket out of the groove completely. Start in the

middle and pull outward, moving towards the corners (See

Below). This may take some force, but be careful not to cut or

rip the gasket.

4. After the gasket has been removed, place it on a clean, flat

surface.

5. Secure the door to the back of the wood overlay using tape on

all four corners. Make sure all four edges are aligned. (See figure

on next page)

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U-line 2175WCC User Manual Page 17